Batching System with Fully Automatic Control/Automatic Weighing System

I.Overview

(Technical personnel according to customer requirements to make and design the batching system)

A set of batching and weighing system is configured for it, including the following contents:

l• 4 Station powder weighing system (screw metering, off-line)

l• 7 Station small material batching weighing system (screw metering, off-line)

l• 4 station oil batching weighing system (1 station heating, off-line)

In the rubber industry, the mixing process is the source of production and a crucial step.

Qingdao Boria Technology Machinery Co., Ltd. specially developed a set of batching weighing system for this demand, which realizes the functions of material error proofing, automatic weighing, mixer control, feeding error proofing, field data visualization, etc., and realizes automation, informationization, paperless and visual production for rubber mixing.

 

II.Characteristics

l• Combined structure, easy to install, easy to move.

l• Driving type space bag packaging raw material feeding, further reduce dust flying.

l• The powder storage tank is equipped with a single material recovery device to reduce the dust pollution to the environment during the unpacking of the powder ton bag and ensure the physical and mental health of the staff.

l• Powder arch breaking: air hammer vibration arch breaking and mixer arch breaking.

l• High weighing accuracy: the use of high-precision screw feeder and intelligent frequency control technology, so that fast feeding to ensure the weighing speed, slow feeding to ensure the weighing accuracy.

l• The system is divided into management level, system control level and equipment control level from top to bottom, forming hierarchical distributed control. high efficiency, stability and friendliness.

l• Abnormality alarm: in case of abnormality, the system will automatically alarm and display alarm information.

l• The control system can not only complete the automatic control of the batching and weighing process, but also manage and monitor the production formula, production data and production process.

l• Good confidentiality: password protection, division of labor and authority refinement control.

l• One-key operation, easy to operate, fool-like.

l• The data summary statistics function is powerful, the report form is rich, may customize the partial function according to the customer request.

l• Historical data can be stored for a long time and can also be exported from U disk.

III.System software overview

1. System technical architecture

Software development: Using object-oriented Java programming language, stable, visual, compatible and extensible.

Database: Using My SQL database system, stable and efficient.

System composition: database system, client system (powder weighing, liquid weighing), etc.

2. Client specification

The client is the operator end of the production site, which is easy to operate with man-machine interface, and supports automatic and manual modes, status self-check, abnormal error reporting and other functions.

Each process parameter in the batching process can be automatically adjusted according to the actual situation of the customer.

Input and output variable query, refine the electrical component action of the whole system, and intuitively understand the system operation

  • Start the machine to enter the main interface, and click anywhere to enter the system.
  • Workers apply for the tasks of the day, which shall be reflected according to the order of issuance. (after the production plan on the server side has been released)
  • According to the actual production situation, the workers click to select the production task, and then execute the batching after confirming the task.

IV. Quality Assurance

1. Our company guarantees that the goods are brand new and unused, are made of advanced technology and materials, and the quality and performance have reached the domestic advanced level, and the operation is safe and reliable; and fully comply with the quality, specification and performance requirements specified in the technical agreement, and are suitable for safe and long-term stable use;

2. Our company guarantees that the equipment meets the standards of machine manufacturers. All mechanical manufacturing and purchased parts shall be designed and installed in metric system units, and international measurement units or China legal measurement units shall be adopted;

3. The entire system configuration is advanced and reasonable, suitable for high quality, high efficiency, environmental protection, to meet the requirements of rubber production automation ingredients.