Mesh BeltType Batch-off Cooler/Rubber Sheet Cooling Line
I.Basic introduction of Mesh belt type batch off cooler
Mesh belt type batch off cooler is the downstream auxiliary to the mixer or the dispersion mixer. It is used for cooling, folding and depositing the rubber strip that comes from the open mills or twin screw extruder.
It is designed to perform continuous operations of rubber slab conveying, separate applying, air cooling, drying, cutting and wig-wag stacking.
II. Device function:
Customer can choose high or low disposition according to the practical requirements. The high disposition batch-off line has hydraulic auto wig wag section, which can battle the rubber strip tidily, the strip tidy ratio≤100mm;there are three working positions for auto entering and outputting of material tray; auto rubber collecting device; auto cutter device; it has high automatization and can realize nobody operating.
The marking device with letter block auto changing function.
The slitting device can cut the rubber sheet to become 2/3/4/6 even width strips automatically.
The solution liquid volume on the rubber sheet surface can be controlled by an air knife.
The rubber sheet from the dipping tank to the rack bar conveyor through a special leading device to become very smooth and no trouble.
With the auto pick-up device for leading rubber sheet from the cooling rack bar to take-out Conveyor automatically.
With the special designed auto stacking device from the folding rubber sheet to pallet very tidy.
The pallet storing station can store 8~10 pallets with shifting-out function.
Auto lifter for transporting stacked pallets to the upper floor automatically.
Auto sampling, auto cutting, auto weighting , metal detector etc.
III. Structure:
There are two kinds of overhead and seat structure, the vertical swing rack or mesh with reciprocating transport, forced air-cooled. Hanging rods are driven by stepping cylinders or motor reducers. Mainly have the host, the electronic control system two major components. The mainframe is divided into joints, printing, longitudinal cutting device, release agent cooling, lifting devices, hanging piece cooling, automatic pendulum device, weighing, railings, platforms and support frames and other parts. The electric control system is composed of the main control box, and the emergency control device is set at the key place. Film collection is divided into: put the plastic film stacked plastic, film pieces automatically placed, film coiling type.
Users can choose according to actual needs high and low configuration. High-profile film cooling line equipped with hydraulic automatic film stacking device, stacking plastic neatly, stacking plastic uniformity rate ≤ 100mm; tray automatic input and output three-station device; automatic picking device; automatic length measuring device, take. Can achieve unmanned operation, a high degree of automation.
IV. Advantages & Features:
1. Integrating the operations of separant applying, air cooling, drying, cutting and wig-wag stacking, realizing continuous working and high-efficiency production.
2. Dipping slab for separant applying to achieve uniform applying and not polluting environment.
3. Long air-cooling time brings about good cooling effect.
4. Fixed-length cutting and adjustable cutting length.
5. PLC technology and invertor adjustment are adopted, easy for full-process control.
V. FAQ:
Q1: Are you an integrated supplier for rubber&plastic machine ?
A2: Yes, we can provide the complete solution line to customer according to customer’s requirement.
Q2: How about the quality control in your factory?
A2: BORIA has the SOP (Standard Operation Procedure) and all the production step must follow up this SOP. Every machine needs at least automatic running over 72 hours and must be inspected carefully before shipment.
Q3: Will you offer the pre-sales service?
A3: Yes, we have an experienced pre-sales team to support customers not only including machine, technology also water .electrical, machine layout in factory, etc.
Q4: What about the after-service? Will you send your engineer to my country to help commission and install the machine?
A4: Surely, we have many experience technical engineers for oversea service, they would help you install machine and support training to workers also.
